Instructions

• Step 1: Measure the shape Measure your shape with a tape measure or ruler and mark it with a pencil. New Plexiglas sheets are typically covered with protective paper. Try to leave as much paper as possible on the Plexiglas to minimize scratching.
• Step 2: Prepare to cut the Plexiglas Put on your safety goggles and gloves. Use the scoring knife to lightly score along your cutting lines.
• TIP: Plexiglas shards can cut just like glass. Be sure to wear the proper shoes and sweep up the work area when finished cutting.
• Step 3: Score and break thin pieces Score the Plexiglas where you want it to break, and then line the sheet up along the edge of a table with the scored side facing up. Sharply bend the Plexiglas down and snap it along the scored line.
• Step 4: Cut with a saw Use a table saw or band saw when cutting through Plexiglas that’s more than ¼-inch thick. Clamp down the Plexiglas to prevent slippage.
• TIP: Consider using special Plexiglas-cutting blades for your table, circular, or band saw, available at your local hardware store. The blades have many fine teeth and will minimize chipping, cracking, and melting.
• Step 5: Sand the edges Sand the edges of your Plexiglas when you're finished cutting. Use fine grain sandpaper for a smooth finish.
• FACT: World War II warplanes were outfitted with Plexiglas cockpits, windows, and gunner turrets.

You Will Need

• A tape measure or a ruler
• A pencil
• Safety goggles
• Gloves
• A scoring knife
• A work table
• A table
• circular
• or band saw
• Clamps
• Sandpaper
• Special Plexiglas-cutting blades (optional)